Lean Six Sigma

Lean Six Sigma Yellow Belt

Course Description
Course Content
Skills Covered

What is Lean Six Sigma Yellow Belt ?

The Six Sigma Yellow Belt certification is an entry-level credential in Lean Six Sigma, focusing on fundamental techniques, metrics, and concepts for business or production improvement. Certified individuals gain a broad process understanding, enabling them to execute smaller tasks efficiently.

Who should attend?

Professionals committed to process improvement
Those seeking knowledge of Six Sigma methodology
Individuals pursuing a career in process improvement

Define

Quality Overview
Customer’s Role in Business, Six Sigma Overview
Mapping the process – SIPOC
Project Charter

Measure

Data Collection, Operational Definition
Control Charts for Process Stability
Histogram for Process Normality
Process Capability Indices

Analyse

Root Cause Analysis, Why-Why Analysis
Scatter Diagram
Pareto Diagram, Stratification

Improve

Waste Identification
5 S for workplace organization
Poka Yoke

Control

Project Handing Over

At the end of a Six Sigma Yellow belt training, an individual will be in a position to understand the fundamental tools and concepts of Six Sigma.A certified yellow belt can also comprehend the entire process from a broader perspective and in turn follow the smaller tasks with ease.

✔ Lead and manage process improvement projects
✔ Collect and analyze process data
✔ Create process maps for better workflow understanding
✔ Develop and test statistical hypotheses

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Lean Six Sigma Green Belt

Course Description
Course Content
Skills Covered

What is Lean Six Sigma Green Belt ?

The Green Belt is the second level of Six Sigma, ideal for certified Yellow Belts seeking deeper expertise in process optimization. Green Belts work under Black Belts, solving business problems, eliminating inefficiencies, and implementing creative solutions for streamlined workflows.

Who should attend?

Professionals in operations, quality, logistics, finance, production, and engineering
Process owners or team leaders
Individuals with technical expertise and project experience

Define

Quality Overview
Customer’s Role in Business, Six Sigma Overview
Mapping the process – SIPOC
Project Charter

Measure

Data Collection, Operational Definition
Measurement System Analysis
Control Charts
Histogram for Process Normality
Process Capability Indices

Analyse

Root Cause Analysis, Why-Why Analysis
FMEA
Hypothesis Testing
Scatter Diagram
Correlation & Regression
Pareto Diagram, Stratification

Improve

Waste Identification
5 S for workplace organization
DOE Overview
Poka Yoke

Control

Project Handing Over
Control charts interpretation
Control Plan

✔ Lead and manage process improvement projects

✔ Collect and analyze process data

✔ Create process maps for better workflow understanding

✔ Develop and test statistical hypotheses

✔ Apply problem-solving and Lean Six Sigma techniques

✔ Identify and eliminate waste and defects

✔ Implement Six Sigma methodology with confidence

✔ Work closely with process owners to sustain improvements

Enroll for Individual / Corporate Training

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Lean Six Sigma Black Belt

Course Description
Course Content
Skills Covered

What is Lean Six Sigma Black Belt ?

The Black Belt program equips professionals to lead core process teams and mentor others in Six Sigma concepts, tools, and software. Certified Black Belts gain deep expertise in the DMAIC model and hands-on project experience.

Who should attend?

Professionals seeking a structured approach to problem-solving
Individuals aiming to enhance organizational performance
Process improvement team members leading projects
Management professionals driving positive change
Those looking to develop domain-independent expertise

Define

Quality Overview
Quality Function Deployment
Tree diagram, Prioritization matrix
Key financial metrics calculation
Project Charter
Mapping the process – SIPOC

Measure

Data Collection, Operational Definition
Control Charts for Process Stability
Process Capability Indices
Gage R&R – Xbar & R, ANOVA method
Attribute Agreement analysis
DPMO, RTY

Analyse

Root Cause Analysis, Why-Why Analysis
FMEA
Hypothesis Testing
Scatter Diagram
Correlation & Regression
Hypothesis Testing – Z test, F test, Chi square test, ANOVA
Lean concepts, Kaizen, Value stream mapping

Improve & Control

Waste Identification
DOE, Full factorial, Fractional factorial and Orthogonal array
Visual management system
Control chart interpretation

✔ Define team roles and responsibilities

✔ Plan and execute process improvement experiments

✔ Apply statistical tools for data-driven decisions

✔ Eliminate waste and errors in processes

✔ Utilize Six Sigma tools for project definition, analysis, and control

✔ Implement process controls to sustain improvements

✔ Mentor teams on DMAIC methodology

✔ Identify project selection criteria and develop proposals

✔ Gain hands-on experience with Minitab

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Lean Six Sigma Master Black Belt

Course Description
Course Content
Skills Covered

What is Lean Six Sigma Master Black Belt ?

Master Black Belts are responsible for training Black, Green, and Yellow Belts in Six Sigma methodologies and overseeing Six Sigma projects within the organization.

Who should attend?

Certified Black Belts seeking advanced problem-solving and leadership skills
Professionals aspiring for Lean Six Sigma leadership roles
Leaders aiming for MBB certification
Individuals planning to become independent Lean Six Sigma trainers/coaches
Quality professionals pursuing senior strategic roles

Lean Six Sigma Advanced Master Tools

Business Excellence – Strategy towards Shareholder value creation
LSS Deployment Planning & Kick -off
Achieving CEO commitment towards Business Excellence
Design For Six Sigma Framework and TRIZ

Design Thinking & Agile Methodology

Integrating designer’s Mindset and customer’s Mindset
Design thinking for problem solving
Project Management Tools & Agile Methodology (information flow Processes)
Design thinking for problem solving

Data Visualization

New Age CI Levers: Industry 4.0 (RPA
Automation/ Interconnected
/Intelligence) IOT
Data Visualization – Data Studio & Power Bi

Leadership

Stability & Capability Exercise: Normal, Binomial, and Poisson distribution
Leadership Development, Remote Project Execution & Monitoring Framework
People Capability Building: Training Plan and Implementation. Mentoring and Coaching Framework

Lean Master

Advanced lean tools- Sustainability VSM, Ergo VSM, Energy VSM
Architecture of Integrating Lean with Industry 4.0 concepts
Sustainability 7S
Integrating lean manufacturing paradigms with sustainability.

Data Analytics

Stability & Capability Exercise: Normal, Binomial, and Poisson distribution
Advanced Data Analytics: Predictive Statistics
Advanced Data Analytics: Descriptive and Inferential
Advanced Data Analytics: Design of Experiments. Response Optimizer
Advanced Data Analytics: Descriptive and Inferential
Data Science Simplified

Skills Acquired :

✔ Advanced problem-solving and decision-making techniques

✔ Expertise in coaching and mentoring Six Sigma teams

✔ Leadership in driving business excellence initiatives

✔ Mastery of statistical and analytical tools

✔ Strategic planning and process optimization

✔ Implementation of high-impact improvement projects

✔ Effective change management and stakeholder engagement

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Advance Lean Master

Course Description
Course Content
Skills Covered

What is Advanced Lean Master ?

The Lean Master programme is an advanced programme for selected change agents within an organization tasked to lead and manage continuous improvement / Lean projects.
The program goes beyond the normal Tools & Techniques of Lean and is designed for Senior Directors and Managers and Improvement professionals looking to create sustainable success.

Who should attend ?

Candidates enrolled in the Master Black Belt Development program.
Candidates enrolled in the Lean Master Development program.
Lean practitioners from manufacturing, service, healthcare or transactional environments.
Performance excellence practitioners who want to expand their knowledge of Lean.

Day One

Lean 101 Review

Introduction to Lean Business Process Management

Simulation

End to End Value Stream Assessment

Analyze the Value Stream

Day Two

Cellular Design

5S Implementation

Visual Management

Standard Work Toolset

Simulation

Day Three

Daily Management

Providing Alignment

Creating Accountability

Demanding Sustainability

Inventory Strategy

Day Four

Queuing Theory

Quick Changeover

Total Productive Maintenance (TPM)

Preventing Human Error

Simulation

Day Five

Dealing with Difficult Behavior

Introduction to Lean Agile

Introduction to Hoshin Kanri

Gain the knowledge on creating an Advanced Lean Program yourself
Learn skills in understanding how to apply a sustainable Lean Program and the motivation to make it work for you
Explore in practice of what successful Lean development looks like in an award winning leading organization

Lean Six Sigma

Lean Six Sigma Yellow Belt

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Lean Six Sigma Green Belt

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Lean Six Sigma Black Belt

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Lean Six Sigma Master Black Belt

Skills Acquired :

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Advance Lean Master

Day One

Day Two

Day Three

Day Four

Day Five

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